High-Capacity Pelletizing for Large-Scale Feed Production
For commercial feed manufacturers and large agricultural enterprises, meeting massive daily production demands without compromising pellet quality is a constant challenge. Our RD-350 Feed Pellet Mill—with a production capacity of 3-5 tons per hour—rises to this challenge, designed to convert bulk raw materials (corn, soybean meal, hay, straw, and nutritional additives) into uniform, nutrient-dense feed pellets efficiently.
Unlike smaller mills that struggle with continuous high-volume operation, the RD-350 is built for 24/7 reliability. Its robust design balances speed, durability, and pellet consistency, making it perfect for applications like large-scale poultry feed production, ruminant feed processing, and aquatic feed manufacturing. Whether you're supplying feed to hundreds of local farms or running an integrated farm with thousands of livestock, this mill integrates seamlessly with your production line—paired with our 01Electrical Control System for fully automated operation or used as a standalone powerhouse. Let's explore how it transforms your feed production from labor-intensive to streamlined.
The RD-350 Feed Pellet Mill is engineered to solve the unique pain points of high-volume feed production—from slow output to frequent component wear. Below are its core strengths, paired with real-world industry success stories:
Function: Equipped with a 350mm-diameter high-hardness die and a 11kW high-torque main motor, the mill processes 3-5 tons of feed mix per hour. Its advanced "triple-roller + concave die" design ensures even pressure distribution, producing pellets with a consistent density of 1.2-1.4 g/cm³ and size (2-10mm, customizable via die change). This consistency reduces feed waste (animals can't sort or spill pellets) and ensures uniform nutrient intake.
Industry Case: A large-scale poultry feed factory in Indonesia was using two small mills (1.5 TH each) to meet their 4-ton daily demand, leading to inconsistent pellet quality and high labor costs. After switching to the RD-350, they achieved 4.5 tons/hour output with 95% pellet uniformity, cut labor requirements by 50%, and reduced feed waste for their farm clients by 12%.
Function: Critical components like the die and rollers are made of 42CrMo alloy steel,经过 precision heat treatment to a hardness of HRC 60-64—doubling the service life of ordinary steel components (up to 8,000 hours of continuous use). The mill's gearbox uses industrial-grade helical gears with a precision grinding process, reducing friction and wear even under high load, ensuring stable operation for months without major maintenance.
Industry Case: A Brazilian commercial feed manufacturer was replacing dies every 2 months with their old mill, causing frequent downtime. The RD-350's wear-resistant die lasted 6 months, reducing maintenance downtime by 75% and cutting die replacement costs by $12,000 annually.
Function: Handles a wide range of raw material moisture levels (10-19%, optimal for pelletizing) and formulations—from high-grain feeds (corn-soybean blends for broilers) to high-fiber feeds (hay-straw mixes for cattle) and high-protein aquatic feeds (fish meal-wheat flour blends for shrimp). It also accommodates heat-sensitive additives (vitamins, probiotics) via a dedicated low-temperature feeding port, preserving nutrient integrity.
Industry Case: A Chinese aquatic feed factory needed to produce both high-protein floating feed (for shrimp) and high-fiber sinking feed (for catfish). The RD-350's adjustable die holes and additive feeding system let them switch between the two feed types in 45 minutes, eliminating the need for a second mill and saving 30% of factory floor space.
Function: Features a 10-inch color touchscreen PLC control panel, allowing operators to adjust key parameters (die temperature, roller pressure, feed rate) with one tap. It seamlessly integrates with our 01Electrical Control System, enabling full automation—connecting to raw material conveyors, mixers, pellet coolers, and sieves for a hands-free production line. Safety features include overload protection (stops the mill if foreign objects enter), emergency stop buttons, and temperature alarms to prevent overheating.
Industry Case: A US integrated farm with 10,000 cattle struggled with manual mill operation, requiring 3 workers per shift. Integrating the RD-350 with the 01Electrical Control System reduced the team to 1 operator per shift, and automated data logging let them track feed production in real time, cutting labor costs by $6,000/month.
Function: Includes a dual-chamber steam conditioning system that pre-treats raw materials with controlled low-pressure steam (85-95℃) and moisture. This process softens the material for easier pelleting, destroys harmful bacteria (e.g., salmonella, E. coli), and improves pellet binding—extending pellet shelf life to 60-90 days. The conditioning system also has a temperature and moisture sensor, automatically adjusting steam input to match raw material characteristics.
Industry Case: A European organic feed manufacturer needed to meet strict EU food safety standards (EC 178/2002) for bacterial control. The RD-350's dual-chamber conditioning system eliminated 99.5% of harmful bacteria in their feed, ensuring compliance and allowing them to export to 5 new EU countries.
The RD-350 Feed Pellet Mill is built to withstand the rigors of high-volume industrial feed production. Below are its key technical parameters:
| Parameter | Specification |
|---|---|
| Model | RD-350 |
| Production Capacity | 3-5 Tons per Hour (TH) |
| Die Diameter | 350mm |
| Main Motor Power | 11kW |
| Die Hole Size | 2-10mm (customizable) |
| Pellet Density | 1.2-1.4 g/cm³ |
| Conditioning System | Dual-chamber steam-heated (85-95℃) |
| Raw Material Moisture | 10-19% (optimal) |
| Die Material | 42CrMo alloy steel (HRC 60-64) |
| Roller Quantity | 3 (triple-roller design) |
| Machine Dimension (L×W×H) | 2200×1500×1800mm |
| Weight | 1200kg |
The RD-350 Feed Pellet Mill is tailored to the unique needs of large-scale feed production across different sectors, with customizations for raw material type and output requirements:
| Industry | Target Animals | Customer Feedback |
|---|---|---|
| Commercial Poultry Feed | Broilers, layers, turkeys | "The RD-350 produces 4.5 tons of broiler feed per hour—enough to supply 50,000 chickens daily. Pellet quality is consistent, and our clients report 8% better feed conversion rates." - Indonesian commercial feed factory |
| Ruminant Feed | Cattle, sheep, goats | "We process 100 tons of cattle feed weekly with the RD-350. The fiber pre-crushing attachment handles hay easily, and the mill runs 24/7 with minimal maintenance—critical for our large herd." - Brazilian large-scale cattle farm |
| Aquatic Feed | Shrimp, tilapia, catfish | "The RD-350 lets us make 3 tons of shrimp feed per hour with perfect floating stability. The additive port preserves probiotics, and we've seen a 15% increase in shrimp survival rates for our clients." - Chinese aquatic feed manufacturer |
| Organic Feed | Free-range poultry, grass-fed cattle | "We meet EU organic standards easily with the RD-350's stainless steel design. It produces 3.5 tons of organic feed daily, and we've expanded our client base by 40% since installation." - European organic feed supplier |
Ready to scale your feed production? Discover how the RD-350 Feed Pellet Mill can transform your high-volume feed production into a efficient, reliable process. Let's power your feed business with the strength and efficiency of the RD-350.
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