01 Chain Conveyor - Core Information Summary
Designed for heavy industries such as mining, power generation, and metallurgy, ensuring reliable bulk material handling in harsh environments.
The 01 chain conveyor is specially designed for heavy industries like mining, power generation, and metallurgy. It enables reliable bulk material conveying in harsh environments, effectively solving problems of traditional conveyors being prone to damage and high downtime.
1. Core Features
- Wear-Resistant and High-Temperature Structure: The scraper is made of high-manganese steel (Mn13) or wear-resistant alloy, while the trough and chain are made of Q355B carbon steel (with anti-corrosion coating) or heat-resistant steel (resistant to 400°C). Sealed trough design reduces material spillage (loss rate<0.3%) and dust. Impact-resistant feed inlet can withstand 500kg material impact.
- High Capacity and Efficient Conveying: Conveying capacity of 50-1000m³/h, suitable for materials like coal and iron ore. Low-friction roller chain drive reduces energy consumption by 12%. Uniformly distributed scrapers (spacing 150-300mm) prevent blockage.
- Flexible Configuration and Low Maintenance: Supports 0° horizontal and 0-15° inclined conveying, with customizable trough lengths of 5-100 meters. Features quick inspection ports, with scraper replacement possible in 30 minutes. Fault warning system reduces unexpected downtime by 40%.
2. Industry Applications & Cases
Applied in 200+ factories across 25 countries. Typical cases are as follows:
- Indonesian Coal-Fired Power Plant: Used 2 units of 01SC-300 conveyors (300m³/h), solving the problem of frequent belt tearing in original belt conveyors. Monthly failures reduced from 6 to 0, annual maintenance costs reduced by $53,000, and conveying efficiency increased by 15%.
- South African Iron Mine: The high-manganese steel scraper of the 01SC-500 conveyor (500m³/h) extended service life from 2 months to 12 months. Annual downtime reduced from 8 hours to 4 hours, saving $64,000 in production losses.
3. Technical Parameters (Standard Models)
| Model | Conveying Capacity (m³/h) | Trough Width (mm) | Conveying Angle (°) | Scraper Material | Chain Type | Application Scenario |
|---|
| 01SC-50 | 50-150 | 600-800 | 0-10 | Q355B Carbon Steel | Single-row Roller Chain | Small-scale Mining, Cement Plants |
| 01SC-200 | 150-300 | 800-1200 | 0-12 | High Manganese Steel (Mn13) | Double-row Roller Chain | Medium Power Plants, Iron Mines |
| 01SC-500 | 300-600 | 1200-1600 | 0-15 | Wear-resistant Alloy Steel | Heavy-duty Roller Chain | Large Iron Mines, Steel Mill Sintering Ore Conveying |
| 01SC-1000 | 600-1000 | 1600-2200 | 0-15 | Heat-resistant Steel (400°C) | Heavy-duty Roller Chain | Power Plant Boiler Ash Conveying, Large Coal Mines |
4. Why Choose Us
- Industry Experience: 18+ years of heavy industry conveyor design experience, providing customized solutions without a "one-size-fits-all" approach.
- Global Quality and Support: Trough and chain warranty for 5 years, scraper warranty for 3 years; on-site service within 72 hours in major global regions, with 6 spare parts warehouses ensuring fast supply.
- High Cost-Performance: Durable materials reduce spare parts costs, fault warning and low-friction design reduce downtime and energy consumption. Customers typically recover costs within 12-18 months.
5. Next Steps
You can advance cooperation through the following methods:
- Learn about specialized conveying solutions for mining, power generation, and steel industries
- Read more global customer success stories
- Email heavyindustry@rd-machinery.com to request a free on-site working condition assessment
- Click the link to get a custom quote
