Biomass pellet machine is a professional equipment that converts biomass raw materials into high-density solid pellet fuel. According to the different mold types, biomass pellet machines are mainly divided into two types: flat die biomass pellet machines and ring die biomass pellet machines. As a professional biomass pellet machine manufacturer, Rongda Machinery provides various models of equipment to meet different customer needs.
Application Range
Rongda biomass pellet machines can process various biomass raw materials:
Agricultural Waste: Straw, rice husk, peanut shell
Wood Raw Materials: Wood chips, furniture factory waste, branches, tree roots, demolition materials, etc.
Other Biomass: Various wood materials
Flat Die Biomass Pellet Machine
Components
Motor, Drive Shaft, Reducer, Vertical Shaft, Flat Die, Pressure Rollers, Feed Hopper, Discharge Hopper
Working Principle
During operation, materials directly fall into the working area between the pressure rollers and the die from the feed port. The large nut on the main shaft is adjusted to achieve the effect of tightening the pressure rollers. Cylindrical solid pellets are continuously formed at the bottom of the flat die template. The pellets continue to elongate until they are cut by the cutter assembled on the main shaft to reach the required length, and then centrifugally thrown out to the discharge port by the rotating disk of the main shaft. This completes the pellet pressing process.
Technical Features
Simple Structure: Small footprint, simple operation, low noise
Flat Die Design: The die is flat, with two or more pressure rollers
Balanced Force: Adopts central direct compression structure, two pressure rollers evenly force on the flat template, ensuring balanced and effective pressing force
Heavy-Duty Design: Equipped with heavy-duty industrial reducer, stronger load resistance, effectively improving equipment service life
Wear-Resistant Components: Roller and flat die template components use high-quality high-wear-resistant alloy steel, through strict heat treatment and carburizing, improving service life
Application Scenarios
Small-scale production below 1 ton per hour
Home or small farm use
Experimental production or small-scale processing
Ring Die Biomass Pellet Machine
Components
Vertical Motor, Ground-Type Gearbox, Bearing Chamber, Die, Pressure Rollers, Slewing Bearing, Oil Filling Machine, Lubrication Pump, Cooling Machine
Working Principle
During operation, materials fall vertically on the main shaft frame plate from the feed port. Through the rotation of the frame plate, materials are evenly distributed around the die. Under the rolling of the pressure rollers, biomass materials pass through the customized round holes of the die. Under the strong extrusion of the pressure rollers, biomass materials produce physical changes, promoting biomass materials to bond, and form continuously elongating cylindrical solid pellets. The pellets continue to elongate until they are cut by the cutter assembled on the independent slewing bearing to reach the required length, and then scraped to the discharge port by the scraper assembled on the slewing bearing. This completes the pellet pressing process.
Technical Features
Vertical Feeding: Materials directly fall into the pressing chamber, one-word feeding method, avoiding material jamming
Uniform Distribution: The die is stationary, the pressure roller rotates, materials fall on the main shaft, separate materials through main shaft rotation, destroy their agglomeration properties, materials evenly enter the working chamber
Die Design: Two-layer die design, increasing service life, after one layer is worn out, reverse use, saving costs
Heat Dissipation Design: Ring die, vertical structure is conducive to heat dissipation and cooling of the pelletizing chamber, accompanied by dust removal fan, driving air flow
Independent Discharge: Independent discharge device, main shaft and discharge system do not interfere, ensuring pellet forming rate
Automatic Lubrication: Automatic oiling system, bearing chamber and gearbox are automatically lubricated by oil pump, for rotating pressure rollers, rotating material dial, and can automatically adjust oiling time
Application Scenarios
Large-scale production above 1 ton per hour
Industrial-grade production needs
Continuous production scenarios
Rongda Machinery's Technical Advantages
Professional Design
Nearly 20 years of focus on the R&D and manufacturing of feed machinery and biomass molding equipment. Has a professional R&D team, continuously conducts technological innovation. Provides customized equipment configuration for different raw material characteristics.
High-Quality Materials
Core components use high-wear-resistant alloy steel materials. Through strict heat treatment and carburizing processes, service life is improved. Key components use imported brands to ensure equipment performance.
Intelligent Control
Equipped with PLC intelligent control system, realizing real-time monitoring and automatic adjustment. Optional remote monitoring function enables real-time equipment status viewing and remote fault diagnosis. High degree of automation, reducing manual intervention.
Comprehensive Service
Provides comprehensive services from equipment selection, installation and commissioning to operation training. Complete after-sales service system, timely response to customer needs. Provides technical support and spare parts supply.
Selection Guide
How to Choose the Right Biomass Pellet Machine Type
1. According to Capacity Requirements:
- Below 1 ton per hour: Choose flat die biomass pellet machine
- Above 1 ton per hour: Choose ring die biomass pellet machine
2. According to Raw Material Characteristics:
- Single raw material: Standard configuration can be selected
- Multiple raw materials: Need to consider equipment adaptability
3. According to Investment Budget:
- Limited budget: Flat die biomass pellet machine has lower initial investment
- Long-term production: Ring die biomass pellet machine is more suitable for large-scale production
4. According to Production Environment:
- Limited space: Flat die biomass pellet machine has small footprint
- Industrial environment: Ring die biomass pellet machine is more suitable for continuous production
Success Cases
Case 1: Small Farm Project
Equipment Type: Flat die biomass pellet machine
Processed Raw Materials: Straw, rice husk
Capacity: 0.5 tons/hour
Application Scenario: Farm self-use fuel
Implementation Effect: Simple equipment operation, low maintenance cost, meets farm fuel needs
Case 2: Medium-Sized Processing Plant Project
Equipment Type: Ring die biomass pellet machine
Processed Raw Materials: Wood chips, furniture factory waste
Capacity: 2 tons/hour
Application Scenario: Industrial boiler fuel
Implementation Effect: Stable equipment operation, good pellet quality, significant economic benefits
Company Introduction
Liyang Rongda Machinery Co., Ltd. is an innovative enterprise specializing in the design and R&D of biomass pellet machines. The company's philosophy is: "There is no customer misuse, only requiring ourselves to strive for perfection". In addition to providing high-quality equipment, the company also has high-quality after-sales service. The company's other products include primary cleaning screens, mixers, grading screens, pulverizers, cooling machines, etc., and can be processed and customized according to customer needs.
Contact Information
Phone: 0519-67185568
Mobile: 18362262660 (same as WeChat)
WhatsApp: +86 15861115527
Email: lyrdgh@vip.163.com
Office Address: Daitou Industrial Park, Liyang City, Jiangsu Province, China
Conclusion
Rongda Machinery's biomass pellet machine product line covers both flat die and ring die types, meeting different customer needs. Whether it is a small farm or a large processing plant, you can find suitable equipment. Under the guidance of carbon neutrality goals, biomass pellet machines, as core equipment in the biomass energy industry, will play an increasingly important role. Rongda Machinery will continue to focus on technological innovation, continuously optimize product performance, and provide more efficient and reliable biomass pellet machine equipment for customers.
